Numerical study on turbulent flow forced-convection heat transfer for air in a channel with waved fins/Priverstinio-konvekcinio turbulentinio silumos srauto perdavimo orui kanale su banguotu briaunu grioveliais skaitine analize.
Benzenine, H. ; Saim, R. ; Abboudi, S. 等
1. Introduction
There are several situations where turbulent forced convection
occuring in many industrial engineering applications require the use of
heat exchangers with tubes arrangements, either finned or no finned,
functioning as heat exchangers in air conditioning systems,
refrigeration, heaters, plat solar collectors, radiators, etc. The
performance of a heat exchanger can be improved by enhancing the heat
transfer between the heat exchanger fluids. The objective of the heat
transfer augmentation can be achieved by increasing the surface heat
transfer coefficient through improving the thermal contact of the heat
exchanger fluid with the wall (for example see Nasiruddin and Kamran
[1]). There are numerous ways to increase the heat transfer which
include, treated surfaces, rough surfaces, extended surfaces, coiled
tubes, surface vibration, fluid vibration and jet impingement. A few
studies have shown that the heat transfer enhancement can also be
achieved by creating longitudinal vortices in the flow. These vortices
are produced by introducing an obstacle in the flow, known as a vortex
generator (for example, see Fiebig et al., [2]; O'Brien et al.,
[3]).
This class of heat transfer has been the subject of many
experimental and numerical studies. Wilfried and Deiying [4] analyzed
the influence of baffle/shell leakage flow on the thermal performance in
baffled shell-and-tube heat exchangers with different distances between
baffles is studied experimentally. With a shell-side dispersive Peclet
number, the axial dispersion model is introduced to analyze the
experimental results. The degree of dispersion is characterized by the
Peclet number, and its dependence on the clearance between baffles and
shell and on the distance between baffles is determined. Rajendra et al.
[5] conducted an experimental work on the study of heat transfer and
friction in rectangular ducts with baffles (solid or perforated)
attached to one of the broad walls. The Reynolds number of the study
ranges from 2850 to 11500. The baffled wall of the duct is uniformly
heated while the remaining three walls are insulated. These boundary
conditions correspond closely to those found in solar air heaters. Over
the range of the study, the Nusselt number for the solid baffles is
higher than that for the smooth duct, while for the perforated baffles.
The friction factor for the solid baffles is found to be 9.6-11.1 times
of the smooth duct, which decreased significantly for the perforated
baffles with the increase in the open area ratio. Performance comparison
with the smooth duct at equal pumping power shows that the baffles with
the highest open area ratio give the best performance.
Gupta et al. [6] presented an experimental study on the use of a
helical-shape baffle in a mineral (Carbosep) membrane provided an
increase of more than 50% in permeate flux compared with that obtained
without a baffle at the same hydraulic dissipated power. The effect of
the number of helices with respect to baffle length shows that the
permeate volume increases with increasing number of helices but to a
lesser degree when the number of helices is more than 4 per 25-mm baffle
length. Also, when the baffle's maximum diameter was reduced a
small variation in permeate flux values was observed. Flow visualization
was made with a video camera (VHS) and showed that the flow was
rotational around the baffle axis and that the rotational velocity
increased the mixing and migration of the rejected particles from the
membrane surface.
The hydrodynamics and heat transfer characteristics of a heat
exchanger with single-helical baffles are studied experimentally as well
as numerically by Yong-Gang Lei et al [7]. A heat exchanger with
two-layer helical baffles is designed by using computational fluid
dynamics (CFD) method. The comparisons of the performance of three heat
exchangers with single-segment baffles, single-helical baffles and
two-layer helical baffles, respectively, are presented in the paper. The
experiment is carried out in counter-current flow pattern with hot oil
in shell side and cold water in tube side. It shows that the heat
exchangers with helical baffles have higher heat transfer coefficient to
fthe same pressure drop than that of the heat exchanger with segmental
baffles based on the present numerical results, and the configuration of
the two-layer helical baffles has better integrated performance than
that of the single-helical baffles.
Kang-Hoon Ko et al. [8] have conducted an experimental
investigation to measure module average heat transfer coefficients in
uniformly heated rectangular channel with wall mounted porous baffles.
Baffles were mounted alternatively on top and bottom of the walls. Heat
transfer coefficients and pressure loss for periodically fully developed
flow and heat transfer were obtained for different types of porous
medium and with two window cut ratios and two baffle thickness to
channel hydraulic diameter ratios. Reynolds number (Re) was varied from
20.000 to 50.000. To compare the effect of foam metal baffle, the data
for conventional solid-type baffle were obtained. The experimental
procedure was validated by comparing the data for the straight channel
with no baffles with those in the literature. The use of porous baffles
resulted in heat transfer enhancement as high as 300% compared to heat
transfer in straight channel with no baffles. However, the heat transfer
enhancement per unit increase in pumping power was less than one for the
range of parameters studied in this work. Correlation equations were
developed for heat transfer enhancement ratio and heat transfer
enhancement per unit increase in pumping power in terms of Reynolds
number.
Ahmet Tandiroglu [9] studied the effect of the flow geometry
parameters on transient forced convection heat transfer for turbulent
flow in a circular tube with baffle inserts has been investigated. The
characteristic parameters of the tubes are pitch to tube inlet diameter
ratio, baffle orientation angle. Air, Prandtl number of which is 0.71,
was used as working fluid, while stainless steel was considered as pipe
and baffle material. During the experiments, different geometrical
parameters such as the baffle spacing H and the baffle orientation angle
b were varied. Totally, nine types of baffle inserted tube were used.
The general empirical equations of time averaged Nusselt number and time
averaged pressure drop were derived as a function of Reynolds number
corresponding to the baffle geometry parameters of pitch to diameter
ratio H/D, baffle orientation angle b, ratio of smooth to baffled
cross-section area and ratio of tube length to baffle spacing were
derived for transient flow conditions. The range of Reynolds number 3000
[less than or equal to] Re [less than or equal to] 20000 for the case of
constant heat flux.
An experimental study was conducted by Molki and Mostoufizadeh [10]
to investigate heat transfer and pressure drop in a rectangular duct
with repeated-baffle blockages. The baffles are arranged in a staggered
fashion with fixed axial spacing. The transfer coefficients are
evaluated in the periodic fully developed and entrance regions of the
duct. The presence of the bathes enhances these coefficients. The
entrance length of the duct is substantially reduced by the baffles.
Pressure drop and heat transfer data are employed to evaluate the
thermal performance of the duct.
Rajendra and Maheshwari [11] present results of an experimental
study of heat transfer and friction in a rectangular section duct with
fully perforated baffles or half perforated baffles at relative
roughness pitch affixed to one of the broader walls. The Reynolds number
of the study ranges from 2700 to 11150. The baffled wall of the duct is
uniformly heated while the remaining three walls are insulated. The
study shows an enhancement of 79-169% in Nusselt number over the smooth
duct for the fully perforated baffles and 133-274% for the half
perforated baffles while the friction factor for the fully perforated
baffles is 2.98-8.02 times of that for the smooth duct and is 4.42-17.5
times for the half perforated baffles. In general, the half perforated
baffles are thermo-hydraulically better to the fully perforated baffles
at the same pitch. Of all the configurations studied, the half
perforated baffles at a relative roughness pitch of 7.2 give the
greatest performance advantage of 51.6-75% over a smooth duct at equal
pumping power.
[FIGURE 1 OMITTED]
According to this literature review, we note that little works have
been devoted to studies of the effects of the waved fins and/or baffles
on the flow of heat transfer in heat exchangers. The objective in this
paper is to quantify numerically the heat transfer by forced convection
for different velocities of flow and analyze the geometrical and
physical effects of the corrugated fins on heat transfer.
2. Numerical modeling
2.1. Equations governing
The physical system studied is shown in Fig. 1. The flow regime is
assumed turbulent, two-dimensional (2D) and stationary. The fluid is
assumed Newtonian and incompressible. In order to improve heat transfer,
two waved baffles were used in the rectangular duct study. The first
baffle is attached to the upper wall of the channel and the second to
the lower wall, see Fig. 1, a. The shape and dimensions of a corrugated
fin are shown in Fig. 1, b.
The followings assumptions were taken into account:
1. the thermo physical characteristics of the fluid are assumed
constant;
2. a profiles of velocity and temperature are assumed uniform at
the entrance;
3. the temperatures applied to the walls of the duct are considered
constants;
4. The transfer of heat by radiation is negligible.
Under these conditions, the equations expressing the conservation
of mass, momentum and energy are written as:
[DELTA][??] = 0; (1)
[rho]([??][DELTA][??]) = -[nabla]P + [[mu].sub.f][DELTA][??]; (2)
[rho][C.sub.p]([??][nabla]T) = [[lambda].sub.f][DELTA]T, (3)
where: [??] is the velocity vector; P is the pressure; [rho],
[[mu].sub.f] and [C.sub.p] are respectively the density, the dynamics
viscosity and specific heat of fluid.
From a comparative study of four turbulence models, namely the
Spalart Allamaras model, the k-[epsilon] model, the k-[omega] model and
Reynolds Stress model were evaluated by solving Navier-Stokes equations,
it appears that the k-[omega] model is one who predicts more accurately
the changes of flow in the presence of baffles [12]. Another advantage
of this model is because it is suitable for both near and distant wall.
The k-[omega] model is defined by two transport equations, one for
the turbulent kinetic energy, k and the other for the specific
dissipation rate [epsilon] [1], as given below:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]; (4)
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII], (5)
or
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]; (6)
[G.sub.[omega]] = [alpha][omega]/k [G.sub.k] (7)
and
[[GAMMA].sub.k] = [mu] + [[mu].sub.t]/[[sigma].sub.k] and
[[GAMMA].sub.[omega]], (8)
where: [[GAMMA].sub.k], [[GAMMA].sub.m] are the effective
diffusivity of k and [omega], [x.sub.i], [x.sub.j] are the spatial
coordinates; [G.sub.k] is the turbulent kinetic energy generation due to
mean velocity gradient; [G.sub.[omega]] is the kinetic energy generation
due to buoyancy; [Y.sub.k], [Y.sub.[omega]] are the dissipation of k and
[omega]; [S.sub.k], [S.sub.m] are the source term for k and [omega];
[D.sub.[omega]] is the cross diffusion term; [[sigma].sub.k],
[[sigma].sub.[omega]] are the turbulent Prandtle number and [alpha] is
the coefficient of thermal expansion.
Generally, the main sources of errors in results of the Nusselt
numbers are statistical uncertainty of surface mean-temperatures and
bulk temperature of the fluid. Considering that the computation is
confined in one cycle and the difference between wall temperature
[T.sub.w] and bulk (mean) temperature [T.sub.b](x):
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (9)
The corresponding local and averaged Nusselt numbers are:
Nu(x) = h(x)[D.sub.h]/[[lambda].sub.f] =
[q.sub.w][D.sub.h]/[[lambda].sub.f]([T.sub.w]-[T.sub.b]) (10)
and
[bar.Nu] = [bar.h][D.sub.h]/[[lambda].sub.f], (11)
where: [D.sub.h] is the hydraulic diameter of the duct; h is heat
transfer coefficient and [q.sub.w] is the heat flux.
The characteristic length is the equivalent diameter of the duct:
[D.sub.h] = 4Hl/2 (H + l), (12)
where H and l are the width and length of channel.
The Reynolds number for the rectangular duct is then defined by:
[R.sub.e] = [D.sub.h]U[rho]/[mu]. (13)
The coefficient of friction and pressure drop in different sections
are calculated using the relationship:
f = [2[tau].sub.w]/[rho][U.sup.2]; (14)
[DELTA]P = fL[rho][U.sup.2]/2h, (15)
where [[tau].sub.w] is the wall shear stress.
2.2. Boundary conditions
This work adopts a turbulent flow of air. The hydrodynamic boundary
conditions are chosen according to the works of Demartini et al. [13].
The thermal boundary conditions are chosen according to the work of
Nasiruddin et al [1]. A uniform velocity is applied at the inlet of the
computational domain. The pressure at the inlet of the computational
domain was set equal to the zero gauges. A constant temperature of
102[degrees]C (375 K) was applied on the entire wall of the
computational domain as the thermal boundary condition. The temperature
of the working fluid was set equal to 27[degrees]C (300 K) at the inlet
of the tube. The computational domain and boundaries are presented as:
a) Inlet boundary.
The air is taken at ambient conditions:
u = [U.sub.in], v = 0; (16)
[k.sub.in] = 0.005[U.sup.2.sub.in]; (17)
[[epsilon].sub.in] = 0.1 [k.sup.2.sub.in]; (18)
T = [T.sub.in], (19)
where: u and v are velocity components in the x and y direction;
[k.sub.in] is the inlet condition for the turbulent kinetic energy and
[[epsilon].sub.in] is the inlet condition for the dissipation rate.
b) The upper and the lower wall.
The upper and the lower wall of the channel we
have:
u = v = 0; (20)
k = [epsilon] = 0; (21)
T = [T.sub.p]. (22)
c) Exit boundary.
P = [P.sub.atm]. (23)
d) Fluid solid interface.
The following conditions are applied:
[[lambda].sub.f] [partial derivative][T.sub.f]/[partial
derivative]n = [[lambda].sub.s] [partial derivative][T.sub.s]/[partial
derivative]n and [T.sub.f] = [T.sub.s], (24)
where: n is the coordinate normal to the interface;
[[lambda].sub.f] and [[lambda].sub.s] are thermal conductivity of fluid
and solid.
3. Numerical solution procedure
For the numerical solution of the system of equations described
above, we used the finite volume method. The SIMPLE algorithm developed
by Patankar [14] was used for the convective terms in the solution
equations. The second order up winding scheme was used to calculate the
derivatives of the flow variables. A non-uniform grid is used depending
on the cases studied, with a refinery in areas containing baffles and
close to walls, to capture the strong gradients of temperature and
speed. The method of extending the field is applied [15, 16] for the
treatment of solid-fluid interface. A high value is attributed to the
viscosity in the equation of momentum to simulate the solid. To ensure
independence of the mesh with the results, a series of tests was
performed. The iterative solution is continued until the residuals for
all cells of calculation are lower than [10.sup.-8] for all parameters
analyzed.
4. Results
4.1. Mesh validation
Different grids were tested for the validity of the mesh and the
accuracy of calculations. The results obtained for horizontal and
vertical velocities and stream function for a Reynolds number equal at
8.73 x [10.sup.4], are presented in Table. For the remainder of the
study, we chose the grid (124 mm x 33 mm) which provides a precision fit
and a relative error between the values found less than 2.3%.
4.2. Model validation
To validate the numerical scheme, we compared our results with
those of L. C. Demartini et al. [13]. These authors have studied this
problem by numerical and experimental way [13]. Under the same
conditions, we present a comparison of velocity profiles at the x =
0.159 m from the entrance of the channel, Fig. 2, and at x = 0.525 m,
Fig. 3. These figures show very acceptable agreement between our results
and those of the bibliography.
[FIGURE 2 OMITTED]
[FIGURE 3 OMITTED]
In the followings we have limited our analysis to study the
influence of the waved fins spacing on the dynamic and thermal system.
4.3. Influence of the positions of the fins on the dynamic
behaviour
For a Reynolds number equal to 20000, we present the velocity
fields respectively for three positions of the two chicanes,
corresponding to spacing's equal to [s.sub.1] = 0.142 m, Fig. 4, a,
[s.sub.2] = [s.sub.1]/2 = 0.071 m, Fig. 4, b and [s.sub.3] =
[3s.sub.1]/2 = 0.213 m, Fig. 4, c.
These results reveal the existence of three zones (Fig. 4). In the
first zone, located just upstream of the block, the fluid flow, comes
with a constant velocity U. As we approach the first fin, the current
lines are deflected and the velocity profiles are more affected by it.
The second area is located above the first fin; the air is accelerated
by the effect of reducing the flow area. The velocity profiles are
almost identical in this area. Finally, the third zone located
downstream of the second obstacle is caused by the effect of the
expansion of the air leaving the section formed by the fin and the top
plate. It can be observed the formation of a recirculating flow whose
extent is proportional to the Reynolds number. This phenomenon is
illustrated by the negative values profile velocity in this area.
[FIGURE 4 OMITTED]
These results reveal the existence of three zones (Fig. 4). In the
first zone, located just upstream of the block, the fluid flow, comes
with a constant velocity U. As we approach the first fin, the current
lines are deflected and the velocity profiles are more affected by it.
The second area is located above the first fin; the air is accelerated
by the effect of reducing the flow area. The velocity profiles are
almost identical in this area. Finally, the third zone located
downstream of the second obstacle is caused by the effect of the
expansion of the air leaving the section formed by the fin and the top
plate. It can be observed the formation of a recirculating flow whose
extent is proportional to the Reynolds number. This phenomenon is
illustrated by the negative values profile velocity in this area.
The presence of fins creates a vortex and changes not only the flow
fields near her, but also the size of the primary vortex. This is
because the fin is blocking the movement of fluids and weakens the
primary vortex. This dependence shows a distance between fins shorter
(case b) brings more changes on the vortex a longer distance (case c),
ie, disruption of the flow is inversely proportional to the distance
between fins.
[FIGURE 5 OMITTED]
4.4. Influence of fin spacing on the thermal comportment
The plot shows that the fluid temperature (Fig. 5) in the vortex
region is significantly high as compared to that in the same region of
no fins region. In the region downstream of the two corrugated fins,
recirculation cells with low temperature are observed. In the regions
between the tip of the fins and the channel wall, the temperature is
increased. Due to the changes in the flow direction produced by the
fins, the highest temperature value appears behind the lower channel
wall with an acceleration process that starts just after the first and
the second fins.
These results show that the left side of the face corrugated is
always better than the cold front that seems right is evident from the
moment that the first is the direct target of fresh air. The range of
Reynolds number is in line with the increasing number of local Nusselt
except on the face corrugated right where there is recirculation of the
fluid. These results seem consistent with those obtained experimentally
by L.C. Demartini et al, [12].
For the followings, we present the rate of heat transfer
characterized by the profile of the Nusselt number determined for the
three cases of inter distances fins and four values of Reynolds number:
5000, 10000, 15000 and 20000 respectively in Fig. 6, a-d. The comparison
between these four plots shows that the Nusselt number increases with
Reynolds number. These profiles present in all cases a minimum and a
maximum Nusselt number. The minimum value is located in the first part
of the canal is due at the beginning of warm air in the presence of the
first vane located in the upper half of the channel and induces a sharp
decrease in speed. The growth of the Nusselt number to its maximum value
in the first located in the central part, between the fins and out of
the canal is the result of an intense acceleration of the recirculating
flow in this area that promotes an increase in heat exchange.
[FIGURE 6 OMITTED]
[FIGURE 7 OMITTED]
If we think in terms of exchange medium, there is increasing almost
linearly Nusselt number as a function of Reynolds number and it is
increasingly high as and as one decreases the distance between fins
(Fig. 7).
From the results in Fig. 7, correlations can be proposed between
the average Nusselt number and Reynolds number in the range of Reynolds
numbers tested.
[check] For [s.sub.1] = 0.142 m, Nu = 4.884 [Re.sup.0.6241]
[check] For [s.sub.2] = [s.sub.1]/2 = 0.071 m, Nu = 17.064
[Re.sup.0.6695]
[check] For [s.sub.3] = [3s.sub.1]/2 = 0.213 m, Nu = 14.627
[Re.sup.0.6045]
4.5. Effect of the location of the fins on the coefficient of
friction
Fig. 8, a-d show the profiles of the coefficients of friction for
the four Reynolds numbers tested. It is found that the friction is
almost negligible at the beginning of the area upstream of the first
waved fins, and it grows increasingly approaching the first fin and
especially in the area between the two fins. These figures also present
that reducing the distance between fins increases the friction
coefficient that reflects the intensity of fluid motion in this area. We
see this clearly in the case of [s.sub.2] = [s.sub.1]/2 example, or the
maximum values of the coefficient of friction is between the fins,
because the direction of flow of primary turns dramatically causing
friction intermolecular charge-air and between air and walls on the
other.
Similarly, from these curves, we can see that the coefficient of
friction increases with decreasing distance between the fins and
increasing the Reynolds number, (Fig. 9). Correlations based on it can
be proposed.
[check] For [s.sub.1] = 0.142 m, [C.sub.f] = 0.0005 [Re.sup.1.6333]
[check] For [s.sub.2] = [s.sub.1]/2 = 0.071 m, [C.sub.f] = 0.0008
[Re.sup.1.7464]
[check] For [s.sub.3] = [3s.sub.1]/2 = 0.213 m, [C.sub.f] = 0.0006
[Re.sup.1.6306]
We find the same remarks mentioned above ie a growth of pressure
losses depending on the Reynolds number with maximum values
corresponding to short distances cross fins. It also increases slightly
to a Reynolds number below to 15000 by the undulation of the fin allows
the fluid to move with light friction, but after this value we find that
it increases sharply as a function of Reynolds number increases. Thus
the use of auxiliary surfaces of vane type is useful for improving heat
transfer in pipes and upgrading of interchanges in general, but
nevertheless has a major drawback of the pressure losses that are
potentially high. This observation is confirmed by the work of research
Gruss [16, 17] and Thonon et al [18].
[FIGURE 8 OMITTED]
[FIGURE 9 OMITTED]
[FIGURE 10 OMITTED]
5. Conclusion
A numerical study of heat transfer by turbulent forced convection
is proposed in a rectangular channel with two corrugated fins in order
to increase the phenomena of friction and heat transfer. The effects of
positions and distances of inter waved fins on dynamic comportment and
heat flow was examined for four Reynolds numbers. The results show that
decreasing the distance between the fins causes a substantial increase
in the Nusselt number and pressure loss. Increasing the Reynolds number
increases the heat transfer but removes the ripple effect of fins on the
pressure reduction after a value equal to 15000. The use of corrugated
fins in heat exchangers is effective in such systems could lead to lower
consumption of energy resource, which provides benefits to both economic
and environmental aspects.
http://dx.doi.org/ 10.5755/j01.mech.19.2.4154
Received November 23, 2011 Accepted March 04, 2013
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H. Benzenine *, R. Saim **, S. Abboudi ***, O. Imine ****
* Department of Mechanical Engineering, Faculty of Mechanical
Engineering, University of Science and Technology (USTO), BP 1505
ElM'naouar Oran, Algeria, E-mail:
[email protected]
** Laboratory of Energetic and Applied Thermal (ETAP), Faculty of
Technology, University Abou Bakr Belkaid, BP 230-13000-Tlemcen-Algeria,
E-mail:
[email protected]
*** IRTES-M3M, EA 7274, University of Technology of Belfort
Montbeliard (UTBM), Sevenans site-90010-Frange, E-mail:
[email protected]
**** Laboratory of Aeronautics and Propulsive System, Faculty of
Mechanical Engineering, University of Science and Technology (USTO), BP
1505 El M'naouar Oran, Algeria, E-mail:
[email protected]
Table
Comparison of results for different mesh grids
Grille 53 x 10 61 x 18 94 x 22 24 x 33
X, m 0.554 0.554 0.554 0.554
Y, m 0.16 0.16 0.16 0.16
[[PSI].sub.max],> [m.sup.2]/s 2.054 2.018 2.026 2.048
[U.sub.max], [m.sup.2]/s 32.41 34.64 35.70 35.77
[V.sub.max], [m.sup.2]/s 28.96 29.97 32.44 31.70